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Environment

Life cycle of a plastic water bottle

Millions of bottles of water are sold worldwide every year. It's a convenient product that people love to buy. But what about the oil needed to make them? What happens to the bottles once they are empty?

  • An empty plastic bottle on a beach

    Message in a bottle

    When you buy a bottle of water, most of the cost is for the plastic. But what about the environmental cost? Manufacturing, filling, labeling, shipping, storing and disposing of water bottles is expensive. Let's follow the life of this water bottle from beginning to end.

  • Shell's Oil refinery in Godorf near Cologne (Photo: Oliver Berg/dpa)

    Oil for water

    The majority of plastic bottles are made from polyethylene terephthalate (PET) plastic, produced from crude oil. Not only does oil extraction release greenhouse gases and harm habitats, but plastics production also casts toxins into the environment. After the oil has been extracted it is transported to refineries like this one near Cologne, the largest oil processing plant in Germany.

  • Colored plastic pellets in green, blue and orange

    Plastic pellets

    Distilled oil is shipped to a manufacturer, who creates tiny plastic pellets. Bottle producers then melt down these pellets into "pre-forms" that look resemble plastic test tubes. Water bottling companies heat and expand these pre-forms to shape and size their bottles as desired. In recycling, plastic bottles are melted back down and returned to pellet form.

  • Technician Madlen Fiedler checks bottles as they move on a conveyor belt (Photo: Wolfgang Thieme)

    Mass production

    In the bottling plant, plastic pre-forms are expanded to size, sterilized and filled with water, before being capped, labelled and packed into cases for shipping. At this bottling plant in the German region of Saxony, 1.5 million liters of water and soft drinks are bottled and packaged every day.

  • Corncob on the stalk © siwi1

    Oil-free alternative

    Bottles can also be made of bioplastic, which is produced from plant materials like corn or sugarcane instead of petroleum. Such plastics are biodegradable and can be tossed in the compost after use - but this doesn't necessarily mean they're earth-friendly. Production of bioplastic requires large amounts of resources like water, and agricultural land that could be used to grow food.

  • Lorries and cars drive on the Autobahn, the German motorway, with a backdrop of trees in Autumn colors. (Photo: Armin Weigel/dpa)

    Climate-intensive transport

    It also takes resources to transport bottled water - more than a liter of gasoline per bottle, in some cases. The Earth Policy Institute estimates that about one in four bottles of water crosses at least one international border by boat, train or truck before being consumed. All this transport emits carbon dioxide, contributing to climate change.

  • A young woman drinks from a bottle of water, held up so the sun shines through it (Photo: Wolfgang Kumm dpa/lbn)

    Draining resources

    According to Pacific Institute estimates, producing one bottle of water takes three times that same amount of water. Also, in areas where bottling plants are located, concentrated water extraction can lead to a drop in the water table, making local communities suffer from water shortages.

  • Plastic waste on the beach in Lebanon

    Bottling up a problem

    By some estimates, around 60 million plastic bottles were recycled in Europe last year - just more than half of all bottles used. The rest end up as litter, getting dumped in landfills or waterways - where they take hundreds of years to decompose. Plastic waste in oceans is a major environmental problem, polluting the water and threatening sea creatures and birds.

  • A young woman returns her deposit bottles using a machine

    Earning from empties

    There's a deposit on plastic water bottles in Germany. People bring their empty bottles to supermarkets and get their deposit back at machines like this one: 25 euro cents ($0.33) per bottle. The customer can get cash or a voucher for store credit. Any store that sells plastic bottles is obliged by law to accept returns for reuse or recycling.

  • A Chinese worker labors in front of a big pile of waste plastic bottles at a recycling station in Zhengzhou city, central Chinas Henan province, 12 August 2010.

    Plastic pile-up

    The USA is the world's largest consumer of bottled water. But China is catching up - every year, tens of billions of plastic bottles are produced and consumed in China alone, using around 18 million tons of crude oil. As the demand for bottled water grows with China's economy, huge mountains of bottles like this one build up to be sorted for recycling.

  • Blue and green fleece blankets rolled up and stacked. (© B747)

    Another life begins

    Recycled bottles are shredded and melted back into pellets, then sold to companies that make recycled plastic products. One of the most popular products is fleece, used in clothing and blankets. After all the energy a plastic bottle consumes over its life cycle, what was once a cool gulp of water can then end up as a warm sweater.


  • An empty plastic bottle on a beach

    Message in a bottle

    When you buy a bottle of water, most of the cost is for the plastic. But what about the environmental cost? Manufacturing, filling, labeling, shipping, storing and disposing of water bottles is expensive. Let's follow the life of this water bottle from beginning to end.

  • Shell's Oil refinery in Godorf near Cologne (Photo: Oliver Berg/dpa)

    Oil for water

    The majority of plastic bottles are made from polyethylene terephthalate (PET) plastic, produced from crude oil. Not only does oil extraction release greenhouse gases and harm habitats, but plastics production also casts toxins into the environment. After the oil has been extracted it is transported to refineries like this one near Cologne, the largest oil processing plant in Germany.

  • Colored plastic pellets in green, blue and orange

    Plastic pellets

    Distilled oil is shipped to a manufacturer, who creates tiny plastic pellets. Bottle producers then melt down these pellets into "pre-forms" that look resemble plastic test tubes. Water bottling companies heat and expand these pre-forms to shape and size their bottles as desired. In recycling, plastic bottles are melted back down and returned to pellet form.

  • Technician Madlen Fiedler checks bottles as they move on a conveyor belt (Photo: Wolfgang Thieme)

    Mass production

    In the bottling plant, plastic pre-forms are expanded to size, sterilized and filled with water, before being capped, labelled and packed into cases for shipping. At this bottling plant in the German region of Saxony, 1.5 million liters of water and soft drinks are bottled and packaged every day.

  • Corncob on the stalk © siwi1

    Oil-free alternative

    Bottles can also be made of bioplastic, which is produced from plant materials like corn or sugarcane instead of petroleum. Such plastics are biodegradable and can be tossed in the compost after use - but this doesn't necessarily mean they're earth-friendly. Production of bioplastic requires large amounts of resources like water, and agricultural land that could be used to grow food.

  • Lorries and cars drive on the Autobahn, the German motorway, with a backdrop of trees in Autumn colors. (Photo: Armin Weigel/dpa)

    Climate-intensive transport

    It also takes resources to transport bottled water - more than a liter of gasoline per bottle, in some cases. The Earth Policy Institute estimates that about one in four bottles of water crosses at least one international border by boat, train or truck before being consumed. All this transport emits carbon dioxide, contributing to climate change.

  • A young woman drinks from a bottle of water, held up so the sun shines through it (Photo: Wolfgang Kumm dpa/lbn)

    Draining resources

    According to Pacific Institute estimates, producing one bottle of water takes three times that same amount of water. Also, in areas where bottling plants are located, concentrated water extraction can lead to a drop in the water table, making local communities suffer from water shortages.

  • Plastic waste on the beach in Lebanon

    Bottling up a problem

    By some estimates, around 60 million plastic bottles were recycled in Europe last year - just more than half of all bottles used. The rest end up as litter, getting dumped in landfills or waterways - where they take hundreds of years to decompose. Plastic waste in oceans is a major environmental problem, polluting the water and threatening sea creatures and birds.

  • A young woman returns her deposit bottles using a machine

    Earning from empties

    There's a deposit on plastic water bottles in Germany. People bring their empty bottles to supermarkets and get their deposit back at machines like this one: 25 euro cents ($0.33) per bottle. The customer can get cash or a voucher for store credit. Any store that sells plastic bottles is obliged by law to accept returns for reuse or recycling.

  • A Chinese worker labors in front of a big pile of waste plastic bottles at a recycling station in Zhengzhou city, central Chinas Henan province, 12 August 2010.

    Plastic pile-up

    The USA is the world's largest consumer of bottled water. But China is catching up - every year, tens of billions of plastic bottles are produced and consumed in China alone, using around 18 million tons of crude oil. As the demand for bottled water grows with China's economy, huge mountains of bottles like this one build up to be sorted for recycling.

  • Blue and green fleece blankets rolled up and stacked. (© B747)

    Another life begins

    Recycled bottles are shredded and melted back into pellets, then sold to companies that make recycled plastic products. One of the most popular products is fleece, used in clothing and blankets. After all the energy a plastic bottle consumes over its life cycle, what was once a cool gulp of water can then end up as a warm sweater.


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